Rhys relaxing outside our campervan on a beach in Baja Mexico

‘Vanlife’ is an alternative but increasingly popular style of living. Whether it’s full-time or part-time, the ideals that drive this lifestyle are usually the desire for minimalism and the freedom to roam.

The number of self-built campervan conversions have soared in recent years. Rhys was unequivocal in his desire to jump on-board this growing trend.

I was initially more hesitant. But honestly, could I really resist the temptation of living free on the road in a home we’d built ourselves?!

Needless to say I was easily convinced.

Having our Canadian visas approved provided us the perfect opportunity to take on this vanlife challenge. Both Canada and the States are a van-travellers dream offering seemingly endless opportunities for exploration!

This page is all about sharing our Vanlife experience, from tackling the conversion to answering that call of the open road…

Our van parked within the mountains in Washington State
Our van, Rhonda, as we made our way through North Cascades National Park, WA on day 1 of our road trip

Like many others that undertake such a challenge, we were primarily enticed by the ‘after’ part (actually living vanlife). It’s easy to underestimate the ‘getting there’ part, which was our case.

Rhys, with all his innocent ambition, first suggested it might take us 2 weeks to complete the conversion. While working full time, I might add. HA!

I’m sure you can guess from my tone that it took us quite a bit longer…

Luckily we didn’t have too hard a deadline in which to complete our campervan conversion. Just a looming ski season (6 months later) in which to get the majority of the work done.

Our lax attitude and approach to the conversion does make it difficult to determine just how many days or hours we put into our van. All I can say is that sometimes it felt like an eternity!

Vanlife: where to start?

The first step was obviously buying the actual van.

Before buying, we (I really mean Rhys) did our best to do as much research as possible. We (again, mostly Rhys) read countless blogs, articles and watched several vlogs by those who had done it before us. Some made it look so easy!

Living in Vancouver, BC at the time, we ended up spending around $4,500 CAD on an extended Ford E250.

Vanlife, Jacks on a Journey,
Isn’t she a beauty!

The next process was undertaking the campervan conversion task itself.

I was nervous given that we (particularly me) had ZERO experience in woodwork, joinery, design or anything that would have been advantageous to such a project. Good thing we both love a challenge!

A labour of love
Vanlife, Jacks on a Journey, Campervan Conversion, Cleaning, Gutting,
Gutting and cleaning. This part I could definitely do! Although as an old landscaping van it was seemingly impossible to clean fully. There were still leaves popping out even at the end of our road trip!
Vanlife, Jacks on a Journey, Campervan Conversion, Blank Canvas
Our shiny, blank canvas!

Then was the measuring. Oh so much measuring!

Then the cutting.

Vanlife, Campervan Conversion, Roof vent installation
Rhys cutting the whole in the roof to install our roof vent; it was very stressful.

After that, the insulation.

Vanlife, Campervan Conversion, Jacks on a Journey, insulation, foam board
The final result after hours of cutting and securing our insulation.

Next was the plywood. We bought standard 4′ x 8′ sheets using 5/8″ thickness for the floor and 3/8″ thickness for the walls and ceiling.

Vanlife, Campervan Conversion, Jacks on a Journey, Plywood cutting, floor templates
We followed advice read online about creating templates from cardboard. While it was far from easy it did make some of the larger pieces a bit more manageable to measure.
Campervan Conversion, plywood cutting, jigsaw, vanlife,
One of the few times I attempted to use the jigsaw. Power tools are not my forte. And neither is going free-hand to achieve a straight line…
Rhys sanding plywood for the campervan interior
There was a lot of sanding. Maybe give your neighbours a heads-up on this step…

The one thing I did take comfort in knowing was that Rhys would have the electrics down (he trained as a sparky).

That said, we still didn’t think to install any of the electrics or even cables until after the plywood was up and secured. Not our finest idea. We had to spent a good while feeding cables under the plywood that would lead from the leisure battery to the power switches.

campervan conversion, vanlife, ceiling light installation, jacks on a journey,
The ceiling spot-lights however did need to be done post-plywood. We used string across the ceiling to ensure the lights were evenly spaced.
Interior aesthetics

Then it was on to more of what I personally consider ‘the fun stuff’…

Vanlife, Campervan Conversion, Staining, Painting, Jacks on a Journey
Painting and staining was by far my favourite job. It’s transformational abilities provided instant gratification!
Campervan Conversion, Vanlife, Drawer installation, building the interior
Also super rewarding was creating the interior of the van; who knew building a drawer could be such fun!
A snapshot of our bed frame, clothes drawer and kitchen cabinet in the works
Slowly coming together. We first fitted our bed frame followed by our sliding drawer and cubby hole for food storage. We built the outer frame for our ‘kitchen’ to assess size suitability.
Vanlife, Campervan Conversion, Jacks on a Journey, Kitchen, Building a kitchen,
We designed and build our kitchen around what we thought would work best for us. There was a slot to store our stove, a shelf for our water storage and a hole for our ‘sink’.
Vanlife, Campervan conversion, custom-built kitchen, epoxy resin
‘Kitchen’ building complete, we stained and sealed the wood, finishing the countertop with an epoxy resin to make it more hardy.

With the bulk of the interior complete, Rhys turned his attention to the wiring while I tackled the more aesthetic ‘finishing touches’: installing carpets, sewing curtains, cutting and staining pallet planks for the rear doors etc.

Finishing touches
Vanlife, Campervan Conversions, carpet installation, finishing touches, Jacks on a Journey
I was pretty proud of my carpeting abilities.
Vanlife, Campervan Conversions, Electrical Installation, Campervan Electrics
Rhys definitely had the tougher job; this was him fitting our plug sockets and inverter and main power swtiches.

Oh, and we decided to install a solar panel. Right at the end.

Vanlife, Solar panel installation, Campervan conversion,
We cannot advise strongly enough against doing this. In hindsight we realised we should have just bitten the bullet and got one at the start. Unscrewing things (such as the ceiling!) was extremely stressful.

I won’t sugarcoat it, it was A LOT of work.

It is probably the most physically and emotionally draining challenge we have done so far. Quite literally our blood, sweat and tears went into this vanlife project.

There were numerous frustrations over silly mistakes we made. We even got frustrated due to factors that were simply beyond our control.

But – on a more positive note – there were so many times when we completed a task, even surpassed our expectations, and it was so rewarding! These good days certainly made for some much-needed ego boosts.

Vanlife: Is it worth it?

For us, in a nutshell, the answer is a great big YES!

We were so proud of ourselves for undertaking such a mammoth task and even more so for doing a pretty decent job of it. Sure, she was a bit rough around the edges but we were first timers! And Rhys assured me that we would be far more critical of our handy work than anyone else would be.

The greatest part, hands down, was when we actually got to live vanlife! We can’t downplay the adventure that was travelling in our own self-converted camper. I mean, this is why anyone does it!!

A view of the finished interior of our van, complete with photos on the walls
And…VOILA!

For others thinking about taking on the challenge, just do it! You never know what you are capable of until you try. And the reward will be worth it.

Parked in the Canadian wilderness on Vancouver Island
Embracing the freedom to explore

So where did we journey in our camper?

From May 2019 to March 2020 we embarked on a NINE MONTH North American adventure around Canada, the States and Mexico!

Beginning in Vancouver we made our way north as far as the Arctic Circle.

Entering the Arctic Circle along the Dempster Highway

We then headed east to experience New England’s stunning fall foliage and south to seek some balmy winter sunshine.

Free beach camping along the Gulf coast in Texas

Our adventure was surreal.

Since then?

Not ones to let a pandemic cramp our style too much, we returned to the UK in 2020 and converted a second campervan.

The initial phase; definitely simpler than our Canadian van
a glimpse at our new campervan's interior
Not a bad final result. The retro cushions that doubled as a mattress were totally worth the hours of sewing.

Since the creation of Daisy we have adventured around the UK enjoying road trips around Wales and Scotland; we seriously recommend if you get the chance!

Vanlife now

Due to circumstances we have had to take a break from our vanlife adventures.

I have no doubt the future will involve a third conversion. Unless Rhys gets his way and we switch to a sailboat, ha!

Regardless of where we end up we will always remain huge advocates for the vanlife community and strive to share our vanlife journey, so others might embark on their own.

See you on the road!

Check out our vanlife blogs…
Image linking to 16+ Vanlife Essentials blog
Our ultimate guide to the essentials we couldn’t live without, while living on the road.
A step-by-step guide to building a DIY van awning for your campervan

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